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MECHANISED SYSTEMS FOR CASTING CLEANING

model 99911М
Cleaning system model 99911M is intended for mechanisation of cast iron and steel cleaning works (to remove fillings, remains of ingate, burning-ons) with abrasive roughing disc in small-scale and mass production.

 

 

 

 

 

 

 

 

MAIN TECHNOLOGICAL CHARACTERISTICS

  99911М
Efficiency (removal of metal Gray Iron 20), kg/hour 50
Established power, kWt 52,75
Maximum mass of processed casts, kg 2000
Maximum dimensions of processed casts, mm 1000х1000х1200
System dimensions, mm 6200х4550х3390
System mass, kg 13000
Type of roughing disc ПП600х(50,63,75,80)х203 50 m/sec
The mechanised system includes a turner intended to
turn casts of square shapes with lifting capacity of 2000 kg.
 

model 99913M
The cleaning system model 99913M is intended for mechanisation of cast iron and steel cleaning works (to remove fillings, remains of ingate, burning-ons) with abrasive roughing disc in the conditions of small-scale and mass production. It may be used to process large-sized details (casts) of different shapes.

The main units of the cleaning system are bed, roughing head, longitudinal cart, transversal cart, control console, hydraulic equipment, electrical equipment and dust collector.

The user shall individually ensure the casts (parts) feed to the cleaning position using a workshop crane including positioning the cast manufactured for the casting on the ground or a bed. The user also performs, if necessary, turnover of the casting with a workshop crane.

The user may also feed the casts (parts) to the cleaning position with the help of a workshop cart.

The cleaning of castings is performed with an abrasive disc set on the roughing head. The feed of the roughing head is hydroficated (up-down, left-right, forward-backward). By means of two hydrocylinders the roughing head with an abrasive disc is able to turn at 135° relatively to its longitudinal axis. This helps to clean the surface of the castings efficiently. The cleaning feed control is carried out by an operator without any significant physical efforts using a handle situated on the control console. The rest of the units are key-driven. The console is situated on a travelling ramp, hingedly mounted on the system bed, which allows the operator to choose the working place with the best field of view. The operator’s working place with the console is fenced about by a screen of steel net and glass.

When feeding a part for the processing using the workshop cart, the processing along the length of casting is carried out by moving the roughing head as well as moving the cart.

MAIN TECHNOLOGICAL CHARACTERISTICS

  99913М
Efficiency (removal of metal Gray Iron 20), kg/hour 50
Established power, kWt 67,5
Dimensions of the casts processed in cross section, mm 300…1000 х 300…1000
Length of the processed cast when laying on the ground or in beds, mm 300…1500
Length of the processed cast when feeding using a workshop cart (recommended), mm 300…3000
Dimensions (without hydroplant), mm
length x width x height

6585x4600x3400
Mass,kg, not exceeding 8400
Type of roughing disc ПП600х(50,63,76,80)х203
38А 200ЧТБ 50m/sec3 кл

 

 

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